Highway Guard Rail Roll Forming Machine – United Arab Emirates

Highway Guard Rail Roll Forming Machine – United Arab Emirates Edition

Custom-Built, High-Capacity Roll Former for Roadway Safety Solutions

Product Overview

The Highway Guard Rail Roll Forming Machine is a high-performance industrial forming system engineered to produce precision W-beam and Thrie-beam highway safety barriers. This robust roll forming machine is designed specifically to cater to the demands of transport infrastructure projects in the United Arab Emirates (UAE) and surrounding GCC countries.

Built to handle heavy-gauge high-tensile steel, this machine delivers superior forming quality, high production speed, and long-term durability, making it ideal for national highway projects, urban road expansion, and infrastructure upgrades throughout Abu Dhabi, Dubai, Sharjah, and beyond.

Industries Served

This machine caters to the following industries:

• Transportation Infrastructure
• Highway and Road Construction
• Municipal Engineering
• Defense and Border Security
• Oil & Gas Site Road Safety

Machine Type & Capabilities

• Designed for continuous production of highway guardrails (W-beam or Thrie-beam)
• Integrated hydraulic cutting and punching options
• Capable of handling thick, high-strength steel coils
• Suitable for highway safety installations, bridge protection barriers, and urban roadside protection fencing

Machine Technical Specifications

• Machine Type: Highway Guard Rail Roll Forming Machine (W-beam / Thrie-beam capable)
• Production Speed: 10–20 meters/min (adjustable)
• Material Thickness Range: 2.5 – 4.0 mm
• Material Width Range: 300 – 600 mm (depending on profile type)
• Material Types: Galvanized Steel, Mild Steel, Hot-Dip Galvanized Steel
• Material Yield Strength: Up to 550 MPa (80 ksi)
• Roller Material: GCr15 hardened steel, heat-treated
• Roller Surface Treatment: Chrome-plated for anti-corrosion and smooth forming
• Number of Forming Stations: 16–24 (depending on profile)
• Roller Shaft Diameter: 80–90 mm
• Shaft Material: High-grade 45# steel, precision-ground and quenched
• Main Drive Type: Gearbox chain drive
• Power (UAE compatible): 380V / 50Hz / 3 Phase
• Motor Power: 30–45 kW (depending on configuration)
• Cutting Method: Hydraulic cutting with synchronized die set
• Blade Material: Cr12Mov, heat-treated
• Control Type: PLC automated system with touch-screen HMI
• Operating Mode: Fully automatic / semi-automatic options
• De-coiling System: Heavy-duty hydraulic uncoiler (5–10 tons capacity)
• Punching/Notching System: Hydraulic pre-punching (holes, slots as required)
• Machine Frame: Welded steel frame with stress relief treatment
• Thickness of Frame Steel: 20–25 mm
• Profile Shape: W-beam or Thrie-beam guard rail
• Profile Width and Depth: Approx. 310 mm width × 83 mm depth (W-beam) or customized
• Length Tolerance: ±2 mm
• Safety Features:
  • Full protective enclosures
  • Emergency stop button
  • Overload protection system

Material Used & Gauges

• Typical Material: Hot-Dip Galvanized Steel or Mild Steel
• Material Gauge Range: 10–14 gauge (2.5 mm – 4.0 mm)
• Tensile Strength (KSI): 50–80 ksi (up to 550 MPa)

Prices Start From

USD $95,000

(Depending on profile type, automation level, punching configuration, uncoiler size, and other optional add-ons)

What Affects the Final Price

• Number of profiles and tooling sets
• Level of automation (basic vs. fully automatic line)
• Integrated punching/notching
• Hydraulic vs. manual uncoilers
• Coil handling systems (optional stackers, car tippers, conveyors)
• PLC brand (Siemens, Mitsubishi, etc.)

Delivery & Customization in the UAE

• All machines are custom-built and brand new
• Delivered across the UAE, including Abu Dhabi, Dubai, Sharjah, Ajman, and other emirates
• Machines are configured to UAE industrial power standards
• 1-year warranty and technical support included

Highlights: Why Choose This Highway Guard Rail Machine?

Customization Options

• Custom profile shapes and sizes (W-beam, Thrie-beam, or proprietary shapes)
• Branded control systems (Siemens, Mitsubishi, etc.)
• Optional coil handling systems (coil cars, stackers, conveyors)
• Remote control PLC and HMI systems
• Additional punching dies or hydraulic notching units

Request a Custom Quote

If you have:

• Profile drawings
• Material specifications
• Gauge requirements
• Target capacity/speed

Send all details to [email protected]

We will get back to you with a tailored machine proposal, optimized for your budget and local standards.

Frequently Asked Questions

Q1: Can the machine produce both W-beam and Thrie-beam profiles?

A: Yes. With interchangeable tooling, the machine can be configured to roll both types. Let us know in advance which profiles you need.

Q2: How long does it take to manufacture and deliver to the UAE?

A: Standard build and delivery time ranges from 70–90 days, depending on customization and port clearance.

Q3: Do you provide installation and operator training?

A: Yes. We offer on-site installation, commissioning, and operator training in the UAE through our technical support team or partners.

Q4: Can the machine handle galvanized steel with 80 ksi yield strength?

A: Absolutely. The machine is designed to handle up to 550 MPa (80 ksi) tensile strength steel.

Q5: What is the warranty period?

A: All machines include a 1-year warranty from date of dispatch. We also offer long-term maintenance and spare parts support.

For UAE highway projects or regional infrastructure needs, this roll forming solution is a proven investment in safety, efficiency, and performance.

Contact Machine Matcher today for your custom-built guard rail forming machine.