Metal Roof & Floor Deck Roll Forming Machine Alabama

The Metal Roof & Floor Deck Roll Forming Machine is a state-of-the-art solution designed to cater to the specific needs of the Alabama market. With a focus on high performance, durability, and flexibility, this machine is ideal for producing metal roof and floor deck profiles that meet the demands of construction and industrial applications. Its robust design and customizable features ensure that it can handle various profiles with precision and efficiency.

Machine Description

This roll forming machine is engineered to produce high-quality metal roofing and floor decking profiles, including the popular 1.5-inch B deck, 3-inch N deck, composite metal deck, and steel form deck. Additionally, the machine offers the flexibility to create custom profiles tailored to specific project requirements.

Available in both fixed base and cassette configurations, this machine ensures versatility for different operational setups. The inclusion of auto stackers streamlines production by automating the stacking process, reducing manual labor, and increasing efficiency.

The machine is equipped with advanced technology, including pre-flying shear cutting, proximity sensors, jog controls, and a 15,000 lb hydraulic uncoiler. These features provide consistent performance and safety in high-demand environments.

Specifications

Roll Forming Machine

• Forming Speed: 60 ft/min and above
• Material Thickness: 18g - 22g
• Machine Weight: 20 tons
• Machine Footprint: 85 ft
• Main Power: 480V, 3 Phase, 60Hz
• Motor Power: 32 HP
• Drive System: Gearbox and Chain Drive
• Stations: 28
• Cutting Type: Pre-Flying Shear
• Safety Features: Optional safety covers, emergency stops (E-Stops)
• Customization: Supports custom profile designs

Hydraulic Uncoiler

• Decoiling Speed: 60 ft/min
• Max Loading Capacity: 15,000 lbs
• Coil Width: 48"
• Machine Weight: 3.5 tons
• Machine Footprint: 14 ft x 6 ft x 6 ft
• Car Size: 35" x 28"
• Working Speed: Matches roll former speed
• Controls: Jog controls with proximity sensor and air brake system

Optional Features

• Auto Stackers: For efficient stacking of finished products.
• Safety Covers: Enhanced safety for operators.
• Custom Profiles: Machines can be configured for non-standard profiles.

Key Benefits

1. High Production Speed: Achieves forming speeds of 60 ft/min and above.
2. Flexibility: Supports multiple profiles and custom designs.
3. Durable Build: Machine weight and footprint ensure stability during operation.
4. Automation Ready: Features like auto stackers and hydraulic uncoilers streamline processes.
5. Safety First: Optional safety covers and E-stops provide a secure working environment.
6. Precision Cutting: Pre-flying shear system ensures clean and accurate cuts.

Question and Answer Section

Q1: What profiles can this machine produce?

A: The machine can produce 1.5-inch B deck, 3-inch N deck, composite metal deck, and steel form deck. Custom profiles can also be manufactured based on specific requirements.

Q2: Is the machine customizable for unique projects?

A: Yes, the machine can be tailored to produce custom profiles. This ensures it meets the diverse needs of various projects.

Q3: What is the forming speed of the machine?

A: The machine operates at a forming speed of 60 ft/min and above, depending on the profile and material.

Q4: What is the power requirement for this machine?

A: The machine requires a power supply of 480V, 3 Phase, 60Hz.

Q5: Can this machine handle heavy materials?

A: Yes, the machine can process materials with thicknesses ranging from 18g to 22g and handle coils up to 15,000 lbs.

Q6: What safety features are included?

A: The machine comes with optional safety covers, emergency stops (E-stops), and a well-secured operating system.

Q7: Does it include an uncoiler?

A: Yes, a 15,000 lb hydraulic uncoiler with a car is included, capable of decoiling at 60 ft/min.

Q8: What are the space requirements for this machine?

A: The roll forming machine has a footprint of 85 ft, while the uncoiler measures 14 ft x 6 ft x 6 ft.

Q9: Are cassette machines available?

A: Yes, cassette machines are available for enhanced versatility.

Q10: Is training or setup support provided?

A: Yes, we provide installation and setup support to ensure smooth operation.

This Metal Roof & Floor Deck Roll Forming Machine is the perfect addition to any operation in Alabama, USA, seeking reliable and efficient production for roofing and decking profiles. Its combination of advanced features, customization options, and robust build quality ensures long-term performance and value.