Metal Wall Panel Roll Forming Machine India

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1. Machine Overview

• A metal wall panel roll forming machine is designed to produce metal wall panels, typically used for building cladding, interior walling, and sometimes roofing. It offers precision forming with high-speed capabilities to create custom profiles suited for wall panels.

2. Technical Specifications

• Material Compatibility:
  • Material: Galvanized steel, aluminum, copper, or stainless steel
  • Thickness Range: 0.3 - 1.2 mm (varies by material type)
  • Width Range: Up to 1250 mm (adjustable according to panel design)
• Machine Structure:
  • Frame: Heavy-duty steel construction for stability
  • Rollers: Chrome-coated steel rollers for durability and corrosion resistance
  • Drive Type: Chain or gearbox drive (based on the machine model)
  • Forming Stations: Typically 10-20 stations, depending on the panel profile
• Electrical and Motor Specifications:
  • Power: 380V / 50Hz / 3-phase (configurable for different regions)
  • Motor Power: 5-15 kW (varies by production speed and panel thickness)
  • Control System: PLC control with touch screen for user-friendly operation and precise length control
  • Cutting System: Hydraulic cutting with auto-cut feature for desired length
• Production Speed:
  • Average Speed: 10-15 meters per minute
  • Adjustable Speed Control: Available for variable production speeds
• Dimensions:
  • Machine Length: Around 8-10 meters
  • Machine Width: Approximately 1.5 meters
  • Weight: Varies but generally between 5-8 tons

3. Key Features

• High Precision Forming: Ensures accurate profiles for wall panels with minimal deviation.
• Advanced PLC Control System: Simplifies operation, with user-friendly touch screen interface allowing operators to set panel lengths and quantities.
• Durability: Built with high-strength materials and corrosion-resistant rollers for longevity and performance.
• Energy Efficient: Optimized to consume less power per production unit, lowering operating costs.
• Customization Options: Configurable to produce various wall panel profiles and customizable for region-specific power requirements.

4. Applications

• Construction and Building Materials: Widely used for external and internal wall cladding.
• Industrial and Commercial Buildings: Suited for large-scale installations.
• Residential Projects: Lightweight panels can also be used for modern residential buildings.

5. Installation & Maintenance

• Installation: Professional installation recommended for optimal performance, with on-site training provided.
• Maintenance: Regular lubrication of rollers, chains, and motor components; inspection of electrical systems and PLC settings for smooth operations.

This machine is ideal for manufacturers looking to meet demand for high-quality metal wall panels in construction projects across various sectors, ensuring durability and aesthetic appeal.