Used Zeman Robotic Welding System for Structural Beams | Galaxie Corporation, Wayne, Michigan, USA

This used Zeman robotic welding system for structural steel beams and profiles, built in 2019, is available from Galaxie Corporation. It uses two ABB robots to weld parts onto beams and profiles.

It handles beams from 150–1,100 mm high and 80–500 mm wide, in lengths of 3,000–12,000 mm, at up to 6,000 kg beam weight. Control is by Siemens, with a Fronius TPS 500i welder and a laser scanner for locating parts.

Key Features

• Two ABB robots
• Fronius TPS 500i welding power source
• Laser scanner for part detection
• Siemens CNC control with Siemens SIMATIC S7 PLC software
• Close-up spot welding
• Curved welding radius capability
• Tapered H beam processing available as an option

Technical Specifications

• Manufacturer: Zeman (Austria)
• Year: 2019
• Beam height: 150–1,100 mm
• Beam width: 80–500 mm
• Beam length: 3,000–12,000 mm
• Tapered H beams (optional): 250–1,000 mm
• Beam weight: 0–6,000 kg
• Added part weight: 0–200 kg
• Plate size, minimum: 50 x 100 x 3 mm
• Plate size, maximum: 800 x 1,400 x 60 mm
• Rectangular/square tubes: 80 x 80 mm to 500 x 500 mm
• Processing speed: 250 mm/sec
• Welder: Fronius TPS 500i
• Robots: 2 x ABB, 500 lb part capacity
• CNC control: Siemens
• Weight: 6,000 kg

Applications

• Fabrication of structural steel beams
• Welded H beam production
• Welding plates and added parts to beams, tubes and U-profiles
• Steel construction and building frameworks

Commercial Details

• Make: Zeman
• Year: 2019
• Condition: Used
• Location: Wayne, Michigan, USA
• Seller: Galaxie Corporation

Frequently Asked Questions

• What beam sizes can it handle? Beams from 150–1,100 mm high, 80–500 mm wide and 3,000–12,000 mm long, up to 6,000 kg.
• What profiles can it weld? H beams, welded H beams, rectangular and square tubes and U-profiles, with tapered H beams as an option.
• What robots and welder does it use? Two ABB robots with a Fronius TPS 500i welder, controlled by Siemens.
• What should I ask when enquiring? Ask for photos or video of it running, an inspection, whether the optional tapered beam capability, robot programs and software are included, the state of the electrics and controls, and loading and shipping arrangements.