Z Purlin Roll Forming Machine Philippines
- Condition
- New
- Supplier
- Roll Forming Machines Philippines
- Country
- Philippines
- Listing ID
- 6707
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The Z purlin roll forming machine is a specialized equipment used to manufacture Z-shaped steel purlins, a critical component in modern construction and infrastructure projects. Z purlins provide support for roofs and walls in industrial, commercial, and residential buildings. This roll forming machine is designed for high-speed, precision production of Z purlins in various sizes and thicknesses, ensuring durability and conformity to industry standards.
Key Features:
- Customizable Profiles: Adjustable to produce Z purlins of different widths, heights, and thicknesses.
- Efficient Operation: High production speed with minimal manual intervention.
- Durable Construction: Built with heavy-duty steel frames and rollers for long-term reliability.
- Precision Engineering: Delivers consistent and accurate profiles with smooth finishes.
- Automation Integration: Equipped with advanced PLC systems for streamlined operation and real-time monitoring.
- Versatility: Can produce Z purlins in multiple material gauges and finishes.
Machine Specifications
| Specification | Details |
|---|---|
| Roller Material | High-grade chromium steel (Cr12), heat-treated for durability. |
| Frame Structure | Heavy-duty steel frame for stability and vibration reduction. |
| Thickness Range | 1.5 mm to 3.0 mm (customizable for specific applications). |
| Profile Sizes | Width: 80–300 mm; Height: 40–100 mm (adjustable) |
| Material Type | Galvanized steel, mild steel, stainless steel, and aluminum. |
| Motor Power | 11–15 kW main motor, 5.5 kW hydraulic motor for cutting. |
| PLC Control System | Mitsubishi, Siemens, or Delta PLC with a touch screen interface. |
| Cutting System | Hydraulic cutting with Cr12Mov steel blade for precise and burr-free cuts. |
| Machine Speed | Up to 20–30 meters per minute, depending on the profile size and material. |
| Voltage | Customizable (e.g., 380V, 50Hz; 440V, 60Hz) to match regional requirements. |
| Forming Stations | 14–20 forming stations for high precision. |
| Coil Width | 200–600 mm |
| Decoiler Capacity | 5–10 tons |
| Safety Features | Emergency stop, safety guards, and operational alarms. |
Advantages of Z Purlin Roll Forming Machines
- Cost-Effective: High production efficiency reduces labor and operational costs.
- Customizable Design: Easily adjustable to meet specific project requirements.
- Consistency: Ensures uniform Z purlin profiles with high dimensional accuracy.
- Durable Output: Produces profiles with excellent mechanical strength and corrosion resistance.
- Reduced Downtime: Robust construction minimizes maintenance needs.
Setup and Installation Process
- Site Preparation: Ensure sufficient space and stable power supply.
- Machine Placement: Position the machine on a level surface.
- Power and Hydraulic Connections: Connect the machine to the designated power source and hydraulic unit.
- Calibration: Adjust rollers and cutting systems for the desired Z purlin size.
- Trial Run: Test the machine with a sample coil to ensure accuracy and smooth operation.
- Full Production: Begin production after confirming all settings and adjustments.
Maintenance Requirements
- Regular Cleaning: Remove debris and residual material after each production cycle.
- Lubrication: Apply lubricant to moving parts and hydraulic systems periodically.
- Roller Inspection: Check for wear and ensure rollers maintain their precision alignment.
- Electrical Components: Inspect the PLC system and wiring for any faults.
- Blade Sharpening: Maintain the sharpness of hydraulic cutting blades.
Question and Answer Section
Q1: What materials can the Z purlin roll forming machine handle?
A: The machine is designed to process galvanized steel, mild steel, stainless steel, and aluminum in thicknesses ranging from 1.5 mm to 3.0 mm.
Q2: How do I adjust the machine for different Z purlin sizes?
A: The machine features an adjustable roller system and PLC-controlled settings, allowing quick changes to width, height, and thickness.
Q3: Can this machine operate in regions with different power specifications?
A: Yes, the machine’s voltage can be customized to match the regional power supply (e.g., 380V, 50Hz or 440V, 60Hz).
Q4: What is the typical production speed of the machine?
A: The machine can produce Z purlins at a speed of up to 20–30 meters per minute, depending on the material and profile dimensions.
Q5: What safety features are included?
A: The machine is equipped with emergency stops, safety guards, and operational alarms to ensure safe operation.
Q6: How often should maintenance be performed?
A: Basic cleaning and lubrication should be done after every production run, while a detailed inspection should occur monthly.
Q7: Is it possible to integrate additional features like remote monitoring?
A: Yes, optional extras like remote PLC systems and automated stackers can be integrated for enhanced functionality.
Q8: What is the delivery time for a Z purlin roll forming machine?
A: Delivery time varies but typically ranges from 45 to 60 days after order confirmation, depending on customization requirements.