Ship Plate Bending Machine 1,000–2,200 t | EZHONG, Hubei, China
EZHONG Ship Plate Bending Machine Series – Heavy Three-Roll Rolling and Bending for Shipyards
EZHONG's ship plate bending machines are heavy-duty three-roll machines built for shipyards, handling extra-wide plate up to 21 m across with bending forces from 1,000 to 2,200 tonnes. Developed using technology EZHONG introduced from the British Smith design, they combine two functions in one: continuous rolling for curved hull plates, and press bending for sharp shapes such as corrugated hatch covers and 90° bends. Multiple rows of backup rollers above and below the working rolls, plus hydraulic deflection compensation, keep even the widest plates straight and accurate along their full length.
What It's Built For
- Bow and stern plates with compound curves
- Outer hull strakes and shell plating
- Engine room shell plates
- Corrugated hatch covers and hatch flanges
- Other extra-wide curved and bent plates
How It Works
- Three-roll symmetrical design, with the upper roll moving vertically between the two lower rolls under hydraulic power
- The two lower rolls are driven through reducers and provide the rolling torque
- Multiple sets of adjustable backup rollers support the lower rolls from underneath
- A rigid beam sits above the upper roll, with further backup rollers between the beam and roll
- This fully supported design keeps the rolls rigid across very wide plates
Key Features
- Individual roll drive: Each lower roll has its own reducer, avoiding mechanical interference, extending roll life and improving surface finish
- Deflection compensation: Adjustable backup roll units, driven by plunger-type cylinders, compensate for roll deflection. Compensation load follows a deformation curve, keeping workpieces straight across different plate thicknesses and widths
- Variable centre distance: The distance between the lower rolls can be changed for a wider working range and higher accuracy
- Synchronised horizontal movement: Lower roll and backup roll seats move together through matched reducers linked by universal joints, with strong self-locking
- Roll and bend modes: The control system switches easily between rolling and press bending
- Eccentric bending: Minimises the straight section at plate ends
- Precise 90° bending for hatch flanges and hems
- Rugged control system built for harsh shipyard conditions, with strong anti-interference performance and room for expansion
Available Models
- 3R-2200Tx21000: 2,200 t, 21,000 mm width, R650 mm minimum full-load radius, 8 rows of backup rollers, 2 × 75 kW main motors
- 3R-2200Tx18000: 2,200 t, 18,000 mm width, R650 mm minimum full-load radius, 8 rows of backup rollers, 2 × 75 kW main motors
- 3R-2000Tx17000: 2,000 t, 17,000 mm width, R650 mm minimum full-load radius, 6 rows of backup rollers, 2 × 75 kW main motors
- 3R-1500Tx13500: 1,500 t, 13,500 mm width, R600 mm minimum full-load radius, 4 (7) rows of backup rollers, 2 × 55 kW main motors
- 3R-1000Tx12500: 1,000 t, 12,500 mm width, R600 mm minimum full-load radius, 5 (6) rows of backup rollers, 2 × 30 kW main motors
Applications
- Commercial shipbuilding and ship repair yards
- Naval and offshore vessel construction
- Offshore platforms and marine structures
- Any fabrication needing extra-wide plate to be rolled or press-bent
Commercial Details
- Brand: EZHONG
- Manufacturer: Hubei Heavy Industry Equipment Co., Ltd
- Place of origin: Ezhou, Hubei, China
- Reference: EZHONG has signed a contract with China Ship for a 17 m ship plate bending machine
Frequently Asked Questions
- What sizes are available? Five models from 1,000 t × 12.5 m up to 2,200 t × 21 m.
- Can it press-bend as well as roll? Yes. The control system switches between rolling and bending modes, for curved hull plates and for sharp bends such as corrugated hatch covers.
- How does it keep wide plates straight? Rows of backup rollers support the working rolls, and hydraulic deflection compensation adjusts to the plate's thickness and width.
- What is the smallest radius it can bend at full load? R600 mm on the 1,000 t and 1,500 t models, and R650 mm on the larger models.
- Can it bend 90°? Yes, including hatch flanges and hems.
- What should I send for a quotation? Plate material and grade, maximum thickness and width, the shapes you need to produce (curved hull plates, hatch covers, etc.), and your local voltage and frequency.
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- Condition
- New
- Supplier
- EZHONG
- Country
- China
- Category
- Plate Rolls
- Listing ID
- 44679